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Semiconductor · U.S. West

Specialty Gas & Bulk Chemical Yard

A bulk gas and chemical distribution yard for a semiconductor fab, certified and flowing before the first tools needed it.

Owner
Confidential
Region
U.S. West
Market
Semiconductor
Capital value
$140M
Size
Bulk gas & chemical yard
Delivery
CM at-risk
Duration
18 months
Completed
2024
The challenge

What was at stake.

Gas and chemical systems need high-purity welding, testing and certification before any tool can run. The yard schedule had certification at the end with a fixed duration that nobody had checked.

Schedule18 monthsCompleted 2024
20232024
Start
2023
Finish
2024
Duration
18 mo
Our approach

How we controlled it.

What our schedulers and cost engineers did on this project.

01

Certification broken down

Purge, leak test, purity testing and certification were split by system and given durations from real data.

02

Weld progress tracked

High-purity weld counts drove earned value, so progress could not be overstated.

03

Changes priced

Every change to the gas list was priced and scheduled within days, keeping cost and time honest.

04

Handover by system

Each system was handed over as soon as it was certified, letting early tools start sooner.

Results

The result.

On dateGases flowing for first tools
$140MCapital controlled
18Months, design to certification
0Certification retests on the critical path

Certification was a single bar on the old schedule. We turned it into the dozens of steps it really is.

Senior scheduler, EvrardBanes
Semiconductor

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