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Semiconductor · U.S. Texas

300 mm Wafer Fab Tool Install & Hookup

Fourteen hundred process tools are being installed and hooked up in a 300 mm wafer fab, each scheduled from move-in to first wafer.

Owner
Confidential
Region
U.S. Texas
Market
Semiconductor
Capital value
$890M
Size
1,400 tools
Delivery
EPCM
Duration
30 months
Status
In progress · 2026
The challenge

What is at stake.

Tool install is the most crowded phase of a fab. Each tool needs utilities, exhaust, chemicals and qualification, often from different contractors. Without a tool-level schedule, the critical path changes every week and nobody sees it move.

Schedule30 monthsIn progress · finish 2026
202420252026
Today
Start
2024
Planned finish
2026
Time elapsed
96%
Our approach

How we control it.

What our schedulers and cost engineers are doing on this project.

01

Tool-level logic

Each tool has its own chain: set, hook-up, utilities, safety sign-off and qualification, linked to the systems that feed it.

02

Data from the field

Hook-up progress comes from field data daily and updates the schedule, so status is never more than a day old.

03

Constraint reports

A weekly report lists every tool waiting on something, sorted by the impact on first wafer.

04

P6 administration

We run the P6 environment, user access and update process for the whole tool-install team.

Results

Where it stands.

$890MCapital under control
1,400Tools scheduled one by one
30Months to first wafer
DailyField data into the schedule

On a fab, the critical path moves every week. You only see it if every tool has its own logic and the data is fresh.

Lead scheduler, EvrardBanes
Semiconductor

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