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Water & Wastewater · U.S. Texas

Surface Water Treatment Plant

A new 60 MGD surface water treatment plant delivered progressive design-build, producing its first water on the date set before design began.

Owner
Confidential
Region
U.S. Texas
Market
Water & Wastewater
Capital value
$420M
Size
60 MGD
Delivery
Progressive Design-Build
Duration
38 months
Completed
2025
The challenge

What was at stake.

The utility needed the plant before a forecast summer shortfall. Progressive design-build meant the guaranteed price arrived late, and the owner had no way to test whether the early schedule was real.

Schedule38 monthsCompleted 2025
2022202320242025
Start
2022
Finish
2025
Duration
38 mo
Our approach

How we controlled it.

What our schedulers and cost engineers did on this project.

01

Independent review

We reviewed the design-builder baseline against our checks before the guaranteed price was signed, and found the gaps early.

02

Process start-up mapped

Every process train was scheduled from installation to start-up and performance testing, ending at first water.

03

Cost tracked by train

Cost reports were split by process train, so overruns could be tied to the work that caused them.

04

Change log closed

Every change was priced, logged and closed within thirty days, keeping the contingency honest.

Results

The result.

On dateFirst water delivered
$420MCapital controlled
38Months, design to first water
60 MGDNew treatment capacity

We checked the schedule before the price was signed. Fixing logic on paper is cheap. Fixing it in the field is not.

Project controls lead, EvrardBanes
Water & Wastewater

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