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Food & Beverage · U.S. Southeast

Snack Foods Production Plant

A 420,000 SF snack foods plant with six production lines, running before the retail launch dates that were set a year ahead.

Owner
Confidential
Region
U.S. Southeast
Market
Food & Beverage
Capital value
$230M
Size
420,000 SF · 6 lines
Delivery
EPCM
Duration
24 months
Completed
2023
The challenge

What was at stake.

Equipment from four countries had to land in a set order. The building schedule and the equipment schedule had never been joined. Every late container pushed a line, and every pushed line threatened a launch.

Schedule24 monthsCompleted 2023
202120222023
Start
2021
Finish
2023
Duration
24 mo
Our approach

How we controlled it.

What our schedulers and cost engineers did on this project.

01

Equipment and building joined

We merged the EPCM equipment plan with the construction schedule, so each line showed its true critical path.

02

Container tracking

Each shipment was tracked weekly against its required on-site date, with float shown in days.

03

Line by line start-up

Commissioning and food safety approvals were sequenced line by line, so early lines started earning sooner.

04

Forecast honest

Monthly cost forecasts showed the real final cost, including expediting, before anyone asked.

Results

The result.

6 of 6Lines running at launch
$230MCapital controlled
24Months, ground to production
420K SFProduction plant

A production line is not done when it is installed. It is done when it makes product that can ship.

Lead scheduler, EvrardBanes
Food & Beverage

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